Adroit Solutions in Manufacturing

Enhancing Manufacturing with Adroit SCADA and Mitsubishi Electric Factory Automation Solutions

Introduction:

Adroit Technologies is a leading player in Research and Development, Production, Sales & Marketing, Training, and Support of software products for Automation, SCADA, MIS, and MES solutions. Alongside its technical services arm, Adroit Technologies Technical Services, the company excels in developing customized industrial IT, MIS, and MES solutions to cater to its diverse clientele. The Manufacturing sector, known for its complexity and scale, requires efficient monitoring and control of production plants. In this regard, Adroit SCADA, in combination with Mitsubishi Electric Factory Automation solutions, offers a comprehensive solution to tackle the challenges faced by this industry. This article delves into the capabilities and benefits of the Adroit SCADA and Mitsubishi Electric partnership, demonstrating how they ensure superior performance and safety for valuable energy assets.

The Manufacturing Sector is a vast and complex one and the Adroit SCADA is ideally suited to assist in the efficient monitoring and control of even the most complicated production plant. The rigid and quality-driven nature of this industry is ideally suited to the Adroit SCADA/HMI product. The time-tested and proven reliability of the product sees Adroit being used by large producers to safely run these valuable and strategic assets. The Adroit architecture and openness offer companies a unique capability of not only traditional SCADA/HMI functionality but the ability to integrate all aspects of their operations. By adopting a more holistic approach to Operations Management significant savings and operational efficiencies can be realised. In this sector, Adroit is uniquely placed to ensure a superior quality of supply in all aspects of the operations and management of these facilities.

Adroit Solutions in Manufacturing – Capabilities and Benefits :

Packaging Machines: Managing and optimizing the performance of machines used for manufacturing packaging processes.
Control Utilities: Overseeing and controlling various utilities and processes in manufacturing facilities.
Testing Machines: Ensuring the proper functioning and accuracy of machines used for manufacturing testing.
Production Line: Ensuring the smooth operation and efficiency of the production line to meet production targets.
Conveying Systems: Managing and optimizing the conveying systems that transport materials and products within the manufacturing facility.

Adroit Solutions in Facilities Management – Challenges :

Productivity: Striving to maximize productivity and output in pharmaceutical packaging, manufacturing, and testing processes.
Energy Efficiency: Implementing measures to optimize energy consumption and reduce operating costs in manufacturing facilities.
Predictive Maintenance: Adopting strategies to predict equipment failures and perform maintenance proactively to minimize downtime.
Remote Monitoring: Overcoming challenges associated with remotely monitoring critical processes and equipment.
Reporting: Generating comprehensive and accurate reports for compliance purposes and decision-making.

Mitsubishi Electric Factory Automation Capabilities and Benefits:

Mitsubishi Electric PLC (Programmable Logic Controller): Mitsubishi Electric PLCs serve as a robust and reliable control platform, capable of managing intricate control tasks in energy sector applications.
Mitsubishi Electric HMI (Human-Machine Interface): The Mitsubishi Electric HMI simplifies complex processes through intuitive user interfaces, enabling operators to monitor and control production plants efficiently.
Mitsubishi Electric VSD (Variable Speed Drive): Mitsubishi Electric VSDs regulate motor speed, optimizing energy consumption and reducing energy costs in various applications.
Mitsubishi Electric LVS (Low Voltage Switchgear): The Mitsubishi Electric LVS ensures safety and reliability by controlling power distribution in energy facilities.

Target Areas and Solutions:

SCADA (Supervisory Control and Data Acquisition): Utilizing SCADA systems for centralized monitoring and control of various processes, leading to better efficiency and productivity.
PLC (Programmable Logic Controller) / HMI (Human-Machine Interface): Implementing PLCs and HMIs to automate and streamline control processes, making them more efficient and user-friendly.
LVS (Low Voltage Switchgear): Using LVS to distribute electrical power and ensure the safety of electrical equipment.
VSD (Variable Speed Drives) & Servo: Installing VSDs and Servo systems to control motor speed and movements, enabling energy savings and precise process control.
Robot/Cobot: Deploying robotic and collaborative robot systems to automate repetitive tasks, enhance productivity, and improve safety.

Conclusion:

By applying these solutions, Adroit Manufacturing can improve productivity, energy efficiency, and equipment reliability. Predictive maintenance will minimize downtime, while remote monitoring will enable real-time oversight of critical processes. Comprehensive reporting will provide valuable insights for decision-making and compliance adherence. These solutions will contribute to more efficient and effective manufacturing processes, leading to increased productivity and cost savings.